Why No One Cares About Audi G28
How to Replace an Audi G28 Engine Speed Sensor
In this video, Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is situated near the transmission's edge, above the flywheel gear. It sends a message to the ECU through the grey wire T55/49 and then to the tachometer located on the instrument cluster.
1. Engine Speed Sensor
It is located on the outside of the transmission, above the flywheel ring gear the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 using the grey wire. The ECU uses this information to control fuel and boost. It also sends an indication to the G5 Tachometer located in the instrument cluster.
The sensor is used to correlate with the G40 Camshaft position Sensor. The ecu has to be aware of when the crankshaft has reached TDC and also the location of the camshaft so that it can activate the spark and injectors.
If this sensor fails, the ECU will throw the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync, possibly indicating chain stretch or a jumped link on the upper timing chain. However, the error code won't be displayed on its own without additional information from other sensors (G4 and G40).
It is a little tricky to test since there are different connector pins, and each has its own functions. The best way to do it is to measure the resistance between the ECU and the sensor. It should read about 1000 ohms if the sensor is at full operation. Check for evidence of coolant or oil in the connector bay if there are issues with this part.
2. Injectors
Yesterday accelerating full speed from highway paytoll, I experienced massive power loss as if the engine was running out of gas or injectors aren't firing any more. This morning i pull out the spark plugs, three were drenched in gazoline, the fourth was dry. I placed a tissue over each hole in the injector and when I start the engine without sparks, the ones with gazoline jump right out. The fourth one remains closed. I tried to test the ground connections of ECU pins 14,30, and 48/55. I found 0ohm. I think the issue is elsewhere.
I also tried to reset the PID without success. The car will start when the G28 is disconnected, but it runs fine with the G28 plugged in. However the intermittent misfire issue continues to occur at higher RPM. The coolant sensor (G62) even if it is not plugged in, shows a temperature of -49c. I also noticed that the gauge for oil pressure in the cockpit shows 2 bar, whereas the actual pressure is 0.0 when i rev the engine.
I'm not sure what to do, but i feel i have pretty much eliminated everything else. However, i'm afraid that I might have missed something. Let me know if you have any ideas! TIA!
3. Fuel Pump
The fuel pump on the g28 is activated by a signal from the RPM sensor. The GM-style sender is identical to the G4 and both function in the 80, 100, 200, UrS and RS2 cars which is why you can easily locate one at a junkyard or at a parts store. It is simple to test them by putting your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector's side up) and 2 (2nd from left on the black connector's end). They must be infinite Ohms.
4. ECU

The ECU in our 20vt turbo (3B AAN ABY) engines needs to know both the position and speed of the crankshaft to make decisions regarding timing of the fuel injector, etc. To accomplish this, it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these go badly, you will see codes on the diagnostic scanner that can cause the engine to shut down.
The signs of a failed G28 sensor include an inaccurate rev counter for the gearbox the gears are shifting faster than normal and/or misfiring when you are in gear. If you are experiencing any of these issues it is likely your sensor is going bad and needs replacing. They are cheap and easy-to-find particularly when they're a Bosch model like ours. Alternately, the GM version of this component is also a good option.
5. Tachometer
A damaged engine sensor could cause a myriad of issues within your vehicle. It's a vital component of your Audi's transmission, since it relays information to the ECU about how fast or slow the car's crankshaft is rotating. This sensor can cause the transmission to malfunction and other components of the car to be affected.
The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It transmits signals via an uncolored wire to the ECU pin T55/49. The ECU uses this signal to regulate the flow of fuel and boost and also to timigrate. It also relays it to the G5 Tachometer inside the instrument cluster. You can test the sensor for failure by checking continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. There should be the resistance to be around 1000 ohms between these two points. replacement audi car key is common across the Audi 80-100-200-RS2 range, beginning with the 1985 MC and up to the 1997 UrS AN and 1995 RS2 Du So, you may find them in wrecking yards.